Rubber & Silicone Molding

Description

Rubber & Silicone molding is a manufacturing process whereby an amount of uncured rubber or silicone is transformed into a usable product.  

There are 3 types of Rubber & Silicone molding process:

-Rubber compression molding 

Placing a predetermined amount of rubber compound directly into the mold cavity and then compressing it into the shape of the cavity by closing the two sides of the mold.  

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During this Rubber & Silicone molding process the uncured rubber or silicon compound is placed in a part of the mold called a “pot” before being forced through an aperture into a cavity in the shape of the desired product. When cured, the mold is split releasing the final product. 

Material from Auwell for Rubber & Silicone molding:

-N nitrile et Buna,

The most popular and low-cost solution in Rubber & Silicone molding

-Hydrogenated Nitrile

This is a more expensive hydrogenated variation of Nitrile polymer, which increases its resistance to heat, petroleum products, and ozone almost fivefold.

-Ethylene Propylene DieneMonomer (EPDM)

Commonly used in rubber molded products for steam systems, vehicles panel seals, and braking systems due to its high resistance to brake fluid

-Silicone

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-Fluorosilicone

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-Neoprene

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-SBR (Styrene butadiene)

One of the more cost-effective polymers that can be used in rubber molding and is frequently used in the production of tires, diaphragms, seals and gaskets and the mass production of other rubber parts

-fluorocarbon

This relatively expensive rubber compound combines a wide range of chemical resistance and high-temperature properties.

-Butyl

Has a high resistance to gas permeability. This makes it the ideal solution in the production of seals for high-pressure gas and vacuum systems

-Urethane

A fairly high priced, but commonly used material in applications subject to high pressure and constant shock loads

Advantages

-Rich Experience

More than 20 years of experience in Rubber & Silicone molding parts development and part production, especially to the European and North American markets, with solid understanding of the material, technical and quality standards worldwide.

-Fast Turnaround

Generally, we provide a quotation within 3 working days. Combining the latest manufacturing technologies and facilities, Auwell is able to provide fast prototypes in 5 working days, for simple and small size tooling, we are able to deliver first sample in 2 weeks.

-Comprehensive Solution Provider

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-Rigid QC Policies

The most rigorous quality policy starts from material control, and is followed through to final pre-shipment inspection for Rubber & Silicone molding parts orders. Material certificates include the mill certificate, 3rd party chemical components, and mechanical property reports, as well as RoHS and REACH reports upon request. We structure our processes, creating Flow Charts and Control Plans before production, making sure all QC processes are in accordance with ISO9001-2015 requirements and drawing specifications.

-Flexible Payment Term

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The following catalogues of Rubber & Silicone molding parts are the ones which Auwell has produced and supplied to our distinguished worldwide clients. Please click the relevant pictures for details. Please be advised, most of the products are for demonstration purpose only.