Plastic Injection Molding

Description

Injection molding is a vestibulumprocessus in producendo conflatilem materia in partes per injectingfingunt. Plastic Injection Molding is one of the most frequently used vestibulum processes for creating plastic parts. Thanks to its high-precision, repeatability, and cost efficiency at scale, plastic injection molding is used for a variety of products and parts from the smallest insert up to large automotive & aerospace parts.

The plastic injection molding process requires an injection molding machine, raw plastic material, and a machined mold. The raw plastic material is first melted in the injection unit and is then injected into the mold, where it cools and solidifies into the final plastic part.

A key gradus iniectio auro processus in includit:

-Clamping

The two sides of the mold are closed and clamped shut.

-Injection

The material is fed into the machine and pushed towards the mold. While this is happening, the material is melted by heat and pressure. The plastic is then injected into the mold, this process is called “Shot”.

-Refrigerant

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-Tantum in exemplum Tooling

For this business model, Auwell offers the tooling design based on the product design and machine data for client confirmation, the details include tooling structure, lifetime, tooling material, hardness, etc. Clients may provide completed tooling designs for production. For this tooling only option, for standard parts, we will use the most common with globally recognized one for easy maintenance. In general, this option is preferred for large size and high-volume products, Plastic Injection Tooling Automotive is a typical catalogue for this business model.

-In exemplum ultima Products

For this business model, Auwell is responsible for the plastic injection molding parts, and to meet the client’s specifications. The type of injection machine and tooling structure/design used is decided by our team. For this business model, once the client pays the tooling cost, Auwell will be responsible for tooling maintenance and replacement for the entire product lifetime. This model is preferred for small sizes and precise plastic injection molding parts. Please refer to “Iniectio plastic partes” section for more details.

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Apart from plastic injection molding, we also provide the following services:

-Rapid 3D printed prototypes

-Overmolding

-Insert molding

-Thermoforming

-Flexilis & SiliconeMolding

Technical Specifications

-Material

Following plastic material available for our plastic injection molding services:

Ø PA 6/6 | Polyamide 6/6, Nylon 6/6
Ø PARA | Polyaryl Amide
Ø PBT | Polybutylene Terephthalate, Valox
Ø PBT, DELICIAE | Polybutylene Terephthalate Polyethylene Terephthalate,
Ø PC | Polycarbonate
Ø PC-ABS | Polycarbonate-Acrylonitrile Butadiene Styrene
Ø PC-PBT | Polycarbonate-Polybutylene Terephthalate, Xenoy
Ø DELICIAE PC-| Polycarbonate, Polyethylene Terephthalate
Ø Princ | Polycyclohexylenedimethylene Terephthalate
Ø FE | polyethylene
Ø PE-PP | Polyethylene-Polypropylene
Ø PE-PS | Polyethylene-Polystyrene
Ø PEBA | Polyether Block Amide
Ø PEEK | Aether Polyether Ketone
Ø PEI | Polyetherimide, Vivamus neque
Ø PES | Polyether Sulfone
Ø PET | Polyethylene Terephthalate, Rynite
Ø PLA | Acidum Polylactic
Ø PMMA | Polymethyl Methacrylate, Acrylic
Ø POM | Acetal Polyoxymethylene, Delrin
Ø P | Polypropylene
Ø PPA | Polyphthalamide
Ø PPS | Polyphenylene Sulfide, Ryton
Ø PS | polystyrene
Ø PS-PPE | Polystyrene, Polyphenyl atmosphaeris aethereis, Vivamus neque
Ø USU | Polysulfone, Udel
Ø PVC | Polyvinyl Chloride (Shore D)
Ø PVDF | Polyvinylidene Fluoride
Ø San | styrene Acrylonitrile
Ø TPO | Thermoplastic Polyolefin
Ø TPU | Thermoplastic Polyurethane (Shore D)
Ø Custom-radix resina

-Moldbase

LKM, HASCO, 1.1730, S50C, S55C, 1050, 1055

-Active Elements

Ø P20, 1,2311, 1,2312, 1,2738, 1,2343, 1,2344, H11, H13, CDXX
Ø ASSAB: 718, 718S, 718H, S316/S316H/S316 SUP/S316H SUP, POLMAX/168
Ø SAARSTAHL: GS738, GS2311, GS2312, GS638, GS688, GS2316
Ø DAIDO: NAK80, NAK55, PX88, PX4, PX5: S-stella (A)
Ø BOHLER: M201, M202, M238, M300 ESR, M310 ESR, M310H ESR

-Hotrunner

YUDO, INCOE

-Mould Surface

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-Machinis, 100-3,000 vis tonclosing

commoda,

-Usus rich

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-Fast Turnaround

Generally, we provide a quotation within 3 working days. Combining the latest vestibulum technologies and facilities, Auwell is able to provide fast prototypes in 3 working days, for simple and small size tooling, we are able to deliver first sample in 4 weeks.

-Solutio in comprehensive Providentem

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-Seu Rigidorum VOL Politiae ipsa QC;

The most rigorous quality policy starts from material control, and is followed through to final pre-shipment inspection. Material certificates include the mill certificate, 3rd party chemical components, and mechanical property reports, as well as RoHS and REACH reports upon request. We structure our processes, creating Flow Charts and Control Plans before production, making sure all QC processes are in accordance with ISO9001-2015 requirements and drawing specifications.

-Flexible Payment Term

For tooling, the general payment term is 50%-40%-10%, meant 50% deposit, 40% after first sample free and 10% 2 weeks after client receive tooling or first batch product delivery. For mass production, we offer flexible payment terms, reasonable credit terms will be given, the client only pays when they are happy with the product they received. For long-term projects, we offer call-off inventory services for fast delivery requirements.

Applications

-Plastic iniectio moldingproducts et late iam in omnes fere odio sectorsincluding:

-Aerospace et tutamen

-Automotive

-Latina Apparatus

-Energy

-Electronics

-Construction

-Transportation

-Industrial

-Consumer Products

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